Buttons and fake head sold separately. |
How Much Hat Do You Want?
Each square is 2 inches. |
First, decide how tall you want your hat. 12 inches is good for a small and simple rimless cap, but you can give yourself extra coverage and a good "cuff" or hem around your hat (as in the photo above) with 18 inches. This cuff will also give you an extra layer insulating your head against cold weather. You can also fold the "cuff" inside (towards the head), where it will not appear to the outside world, but you can get those extra inches of hat if the wind picks up and you need more coverage.
Next, measure the circumference of your head. Don't pull the measuring tape too tight, or your hat will be too tight. A "cuff" will also add some squeeze around the head. Also, you will need to add an extra inch to account for the fabric you'll "lose" in the seam. For my extra-fat head, I estimated 28 inches (see diagram), and my hat turned out pretty well.
The directions for this design are for a reversible double-layer Kitty Hat with one color on the inside, and another color on the outside. The reversible color scheme gives your hat more versatility and allows you to make different statements based on which color(s) you show the world.
Acquire Materials
If your fabric store is like mine, you can save money by purchasing fabric in fractions of a yard. For an 18-inch hat, that's half a yard. For a 12-inch hat, that's a third of a yard. Get the appropriate fraction of a yard of fabulous hot pink Polar Fleece, and the same amount of your alternate color. Don't forget to also get a spool of pink thread. Fleece tends to hide fine stitching in its fuzziness, so don't worry too much that the thread will clash with the alternate color fleece. The width of the fleece at my fabric store is 58 inches, so that means you will have enough fleece to make a Kitty Hat for a friend, too.
Stitching
As before, each square is 2 inches. |
Polar Fleece typically has one side which is fuzzier than the other; the other side looks somewhat matted, like craft felt. During construction, we want the fuzzy side on the inside; at the end, we will turn this garment inside out, so the fuzzy side will come to the outside, and the matted side (along with most of the seams) will be hidden inside this double-walled reversible hat.
First, fold your fleece over the short way and stitch the edge to make a sleeve, as in the diagram above.
Next, roll the seam so it's front and center. Fold it flat so you can draw, pin, and stitch the top with the kitty ears. I recommend you make each ear 4 inches wide and 2 inches tall. I know that these ears don't look like they will stick out much, but when you pull this squarish hat top against your round head, the ears will pop out and look very feline. My first design has taller ears, and they tend to curl inward and like pink demon horns, which is NOT the look I was going for; I really wish I had done my first one with 2 inch tall ears.
Carefully trim the excess fleece away from the top seam with the kitty ears; this will help the kitty ears stand up straight.
Now repeat these steps with the other (alternate color) piece of fabric.
Here, each square is about 3 inches. |
Now we put our reversible sides together. For now, we still want the seams on the outside, but we want the fuzzy sides facing each other, so one side should get turned inside-out and carefully placed inside the other. Line up the seams with each other as in the diagram, pin the edge, and carefully stitch the bottom together as in the diagram. Leave a WIDE gap (4 inches is NOT too wide) at the back so that you can turn the whole thing inside-out by pushing the whole garment through the gap.
After you turn the whole thing inside-out, all the excess fabric around the seams should be inside the double-walled garment. Stitch the gap closed. Fold up the hem (if you made your hat long enough).
Now Wash & Wear
I recommend you launder your fleece Kitty Hat before you wear it; the fabric manufacturer puts chemicals on the fabric for various reasons. After washing, it should smell nicer and feel softer.